More than plastics

Twin sheet thermoforming is a highly versatile and innovative process that offers numerous advantages. Unlike traditional methods that require multiple steps, twin sheet thermoforming can produce complex products in a single operation, making it a time-saving and cost-effective solution. By seamlessly bonding two plastic sheets together, it creates a sturdy and lightweight structure that can replace heavier and more expensive materials. In addition, twin sheet thermoforming can produce a variety of shapes and designs with precision, allowing for greater flexibility in product development. As a leading plastic thermoforming company, Vitalo Group is at the forefront of this cutting-edge technology and constantly seeks to improve its processes and products. With these benefits, twin sheet thermoforming has the potential to revolutionise various sectors, including automotive, aerospace, and medical industries, among others

OEM Key requirements


  • Faster time-to-market for your products, allowing you to bring your products to market more quickly

  • Lower tooling costs than traditional manufacturing methods

  • Easier product redesigns and updates, giving you the flexibility to make changes to your product design without incurring significant additional costs

  • Option to use varying material thicknesses, giving you more options to customise the structural and performance characteristics of your products

  • Enhanced structural integrity, providing a stronger and more durable product than using two separate thermoforming sheets that have been bolted or glued together

  • Capability to form hollow or foam-filled parts, or parts with internal components, providing more design flexibility for your products

The Vitalo Group response : a Vitalo solution


  • Dual-colour product possibility, allowing for more customization of your products

  • Improved appearance due to tool contact on both sides, providing a uniform and high-quality surface finish

  • Precise exterior surface and a textured interior surface, providing unique visual and tactile effects for your products

  • Formable in numerous materials and sizes, giving you the ability to create products in various sizes and materials

  • Ability to shape very complex parts, providing more design options for your products.

  • These advantages make twin sheet thermoforming a cutting-edge technology that Vitalo Group is proud to offer.

OEM Key requirements

The Vitalo Group response : a Vitalo solution

OEM Key requirements

The Vitalo Group response : a Vitalo solution

OEM Key requirements

The Vitalo Group response : a Vitalo solution